The University of Miami

The University of Miami

Department of Industrial Engineering

IEN 660

PRODUCTIVITY MEASUREMENT AND EVALUATION

Instructor: Dr. David J. Sumanth, Ph.D.  (Tel: 305-284-2366;   e-mail: dsumanth@miami.edu)

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About the Instructor: David J. Sumanth is a pioneer of productivity management, having published the first book with McGraw-Hill on “Productivity Engineering and Management”  in 1984 (with four subsequent editions). He has 34 years of industrial engineering experience as a practitioner, consultant and educator. Dr. Sumanth is the founder of the UM Productivity Research Group (1979), the international conference series on Productivity and Quality Research (1987 - present), and The International Society for Productivity and Quality Research (1993 - present). He is also the Founder-Chairman of the Int. Conf. series on Productivity & Quality Research, which he pioneered in 1987. His 60 awards and recognitions include the Alexander Orr Teaching Excellence Award from the College of Engineering at the University of Miami (2000), the Distinguished Professor of Universidad Francisco Marroquin (2006), and the George Washington Honor Medal from the Freedoms Foundation. His books, Total Productivity Management (TPmgt) (1998) and Administracion de la Productividad Total (CECSA, 1999, 2004, 2005) offer a refreshingly different approach to achieving and sustaining global competitiveness in the 21st century’s complex environment by applying his unique “People-Buildingä” philosophy, with outstanding business results in revenues, market share, and growth for the customers, company, employees, and stakeholders.

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This course provides a non-traditional “total productivity-based approach” to managing the competitiveness of an organization through a formal strategy to plan and improve quality, total productivity, profitability, and other critical dimensions of competitiveness.

Specifically, the course will cover

          The need for TPmgt™: The missing elements in TQM, Reengineering, ISO 9000, ISO 14000, TOC, and Six Sigma

          Misconceptions about production, effectiveness, efficiency, productivity, quality, technology, performance, and competitiveness

          Partial, total-factor, total productivity, and “comprehensive total productivity”

          Leadership and Performance Variables

          The Total Productivity Management (TPmgt)  Philosophy, Concept and Methodology                                    

          Sumanth’s Total Productivity Model” (STPM™) and the TP Perspective

          TP as a strategic variable for managerial decision making

          “Total Productivity benchmarking (TPB)”

          The Productivity Evaluation Concepts

          Linkage between total productivity, quality, and profit

          Short-term and long-term productivity planning concepts, and mathematical models

          The 90 productivity improvement techniques

          Corporate accountability and TPmgt

Class Location:           UM Campus

Schedule:                    14 weeks

Time:                           Tuesday or Thursday 6:25 – 9:05 PM

                                   

                                                                        Syllabus for

            PRODUCTIVITY MEASUREMENT AND EVALUATION (IEN 660)

                                                      by Professor David J. Sumanth, Ph.D.

Main Text: Total Productivity Management by David J. Sumanth, CRC Press, 1998.

Reference/Supplemental Texts:

          Productivity Engineering and Management, David J. Sumanth, McGraw-Hill, 1994.

          Productivity & Quality Management Frontiers (1987 – 2000) in the Poductivity Research Lab (Room EB 279).

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Week 1 (            )

1          Objectives and Expectations of the Course.

2          The Global Economic Scene, and its Competitive Challenges

3          A Review of the Basic Definitions and Misconceptions about Effectiveness, Efficiency, Production, Productivity, Quality, Technology, Performance, and Competitiveness

4          Partial, Total-factor, Total, and “Comprehensive Productivity”

5          Leadership and its Impact on Organizational Performance

      HW:     Read Ch. 1-2

                  Do Q’s. 1.1, 1.6, 1.9; 2.5, 2.16, 2.17 for next week’s discussion

Assignment# 1:

A Compilation of Leadership Variables and Performance Variables in Various Types of Organizations  

Week 2 (            )

1          Discussion of assigned HW

2          Presentations of Assignment #1

            3          The Basic Concept and Management Philosophy of TPmgt

 

      HW:     Read Ch. 3                                                                  

                  Do Q’s. 3.3, 3.5, 3.8 for next week’s discussion

     

Assignment# 2:

An Investigation of the Correlation between Leadership Styles and Performance

            (Validation of the “BCG Grid”)

Week 3 (            )

            1          Discussion of assigned HW

            2          Presentations of Assignment #2

            3          The STPM™ Software Demonstration

           

            HW      Read Ch. 5 (assigned case study)

Assignment# 3:

Answer the questions for ONE of the case studies, assigned to you from below, and make a presentation.

                                    Case 5.1          132 -137          5.1.1, 5.1.2, 

                                    Case 5.3          139 -145          5.3.1 to 5.3.7

                                    Case 5.7          175 -180          5.7.1, 5.7.2, 5.7.4

                                    Case 5.9          187 -191          5.9.1, 5.9.2, 5.9.3

                                    Case 5.12        201 -207          5.12.2, 5.12.5

                                    Case 5.15        214 -221          5.15.1, 5.15.2, 5.15.8, 

                                    Case 5.16        221 -226          5.16.1, 5.16.2, 5.16.3

                                    Case 5.18        231 -236          5.18.1 to 5.18.4

                        Case 5.19        236 -242          5.19.1, 5.19.5, 5.19.6

Week 4 (            )

1          Presentations of Assignment #3

2          Implementation of the TPmgt Methodology    

3          Examples of TPmgt Projects done

HW       Read Ch. 4

            Do Q’s. 4.4, 4.5

Week 5 (            )

1          Discussion of assigned HW

2          Engineering CEOs vs. Non-Engineering CEOs, and their Impact on the TP of Organizations

HW       Read the papers in the PQMF, and other books, journal articles.

Assignment# 4:

Impact of Engineering CEOs in Corporations (Team 1)

Impact of Engineering CEOs in Governments (Team 2)

Impact of Engineering CEOs in Educational Institutions (Team 3)

Impact of Engineering CEOs in Religious Institutions (Team 4)

Week 6 (            )

1          Presentations of Assignment #4

2          Measuring the CEO’s Work 

HW       Read Class Notes

            Read other pertinent papers from PQMF, etc.

           

            Assignment# 5:

            A Compilation of Leadership Measurement Approaches in Corporations (Team 1)

            A Compilation of Leadership Measurement Approaches in Governments (Team 2)

A Compilation of Leadership Measurement Approaches in Educational Institutions (Team 3)

A Compilation of Leadership Measurement Approaches in Religious Institutions (Team 4)

Week 7 (            )

1          Presentations of Assignment #5

2          TPmgt vs. TQM and Reengineering

HW       Read Ch. 6

Assignment# 6:

A Comparative Evaluation of ISO 9000, ISO 14000 (Team 1)

A Comparative Evaluation of TOC and Six Sigma (Team 2)

A Comparative Evaluation of Lean Thinking and TPmgt  (Team 3)

Week 8 (            )

1          Presentations of Assignment #6

2          Productivity Management Philosophies in the USA and Europe

HW       Read Ch. 7 and 8

            Do Q’s 7.1, 7.2; and 8.3, 8.9

Assignment# 7:

A Comparison of Productivity Management Practices: China vs. India

Week 9 (            )

1          Discussion of assigned HW

2          Presentations of Assignment #7

3          “Total Productivity Benchmarking (TPB)”

4          Examples of TPB

            HW       Read Ch. 9 & 10

                        Do Q’s 9.5, 9.7, 9.10

                        Do Q’s 10.1, 10.5

Assignment# 8: One-page Proposal for applying TPmgt to an Enterprise of your Choice

Week 10 (            )

1          Discussion of assigned HW

2          Presentations of Assignment #8

3          Feedback on the Proposals

Week 11 (            )

1          Go over Sample Reports on TPmgt Implementation

2          Managing the  “RTC Factor” during the Various Phases of Implementation

           

            HW      Work on the TPmgt Project

           

Assignment# 9: Present Steps 1-4 of the TPmgt Project

Week 12(            )

1          Presentations of Assignment #9

2          Feedback on the Presentations

Week 13 (            )

1          Recap of the Course Objectives

2          Course Evaluations

3          Final  Clarifications on the TPmgt Project

           

            HW      Work on the TPmgt Project

Assignment# 10: Present All the Steps of the TPmgt Project

Week 14 (            )

1          Presentations of Assignment #10

2          Reflections on the Course Material and Closing Comments                                                                            

                                                                                                                 

             

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I am looking forward to having you as my “intellectual partner” in this course. May the teachings of this course enable you to be “total productive” in all your endeavors now and in the future. Thank you for giving me an opportunity to impart to you some knowledge of relevance to enterprises of today and tomorrow.

“People-buildingly Yours,”                                                                                                            

Dr. David J. Sumanth